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Sustainability

De-inkable & Repulpable Adhesives: Key to Paper Recycling

A close-up of paper pulp in a recycling facility, showing the repulping process.

The paper recycling industry is a cornerstone of the circular economy, but its efficiency is critically dependent on the purity of the collected paper waste. One of the biggest threats to this purity comes from 'stickies'—gummy, non-soluble contaminants that can wreak havoc in a recycling mill. A major source of stickies is conventional adhesives used in packaging, labels, and mailings. These adhesives don't break down in the pulping process, instead forming tacky agglomerates that clog machinery, reduce the quality of the recycled paper, and can even force entire batches of pulp to be discarded. To combat this, the adhesives industry has developed a new generation of 'repulpable' and 'de-inkable' adhesives, which are specifically designed to be compatible with the paper recycling process. These innovative formulations are not just an incremental improvement; they are a fundamental enabler of a truly circular paper economy.

Repulpable adhesives are engineered to dissolve or disperse harmlessly in the water-based pulping process. When corrugated boxes or other paper products are mixed with water in a large vat called a pulper, these adhesives break down along with the paper fibers. This prevents the formation of stickies and allows the valuable paper fibers to be cleanly separated and recovered. For a product like a shipping box, where adhesive is used to seal the case flaps, specifying a repulpable hot-melt or water-based adhesive is critical. It ensures that the entire box, glue and all, can be thrown into the recycling stream without becoming a source of contamination for the paper mill. This simple switch in adhesive chemistry has a profound positive impact on the viability and economics of paper recycling.

De-inkable adhesives, which often go hand-in-hand with repulpability, address a similar challenge with labels and printed surfaces. These adhesives, particularly pressure-sensitive adhesives (PSAs) used on shipping labels, are designed to release from the paper surface during the pulping process. This allows both the label material and the underlying ink to be 'washed' away and screened out from the pulp slurry. This is vital for producing high-quality recycled paper, especially for grades that require a bright, clean appearance. An adhesive that isn't de-inkable will hold ink particles captive, leading to specks and discoloration in the final recycled paper sheet, downgrading its value and limiting its applications. Certifications from institutions like the PTS (Papiertechnische Stiftung) in Germany provide manufacturers with confidence that an adhesive meets these stringent de-inking and repulpability standards.

By choosing repulpable and de-inkable adhesives, brands and manufacturers are making a conscious decision to design for recycling. It is a proactive step that acknowledges responsibility for a product's entire lifecycle, from creation to end-of-life. At Kubron, we are committed to developing and promoting these recycling-compatible solutions. Our R&D efforts are focused on creating high-performance adhesives that not only provide a strong and reliable bond but also support the sustainability goals of our clients and the broader circular economy. We believe that smart adhesive science is essential for minimizing waste, maximizing resource recovery, and building a more sustainable future for the paper and packaging industry.